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Deep Dive Into Vertical RJ45 Jacks for Professional PCB Design

  ✅ Introduction   Vertical RJ45 jacks — also known as top-entry RJ45 connectors — allow Ethernet cables to plug vertically into the PCB. While they serve the same electrical function as right-angle RJ45 ports, they introduce unique mechanical, routing, EMI/ESD, PoE, and manufacturing considerations. This guide provides a practical, PCB-designer-focused breakdown to help ensure reliable performance and clean high-speed layout.     ✅ Why Vertical / Top-Entry RJ45 Jacks?   Vertical RJ45 connectors are commonly chosen for:   Space optimization in compact systems Vertical cable entry in embedded and industrial devices Panel design flexibility when the connector sits on the top surface of a board Multi-port/dense layouts where front-panel space is limited   Applications include industrial controllers, telecom cards, compact networking devices, and test equipment.     ✅ Mechanical & Footprint Considerations   Board Edge & Chassis Fit   Align the connector opening with the enclosure/cutout Maintain clearance for cable bending and latch release Check vertical stacking and center-to-center spacing for multi-port designs   Mounting & Retention   Most vertical RJ45s include:   Signal pin row (8 pins) Shield ground posts Mechanical retention pegs   Best practices:   Anchor posts into grounded copper or inner planes for rigidity Follow the exact recommended drill and annular ring sizes Avoid substituting pad sizes without vendor review   Soldering Method   Many parts are through-hole reflow-capable Heavy shield pins may need selective wave soldering Follow the component temperature profile to prevent housing deformation     ✅ Electrical Design & Signal Integrity   ♦ Magnetics: Integrated vs. Discrete   MagJack (integrated magnetics) Smaller routing footprint, simpler BOM Shielding & grounding handled internally Discrete magnetics Flexible component selection Requires tight PHY-to-transformer routing discipline   Choose based on board density, EMI constraints, and design control requirements.   ♦​ Differential Pair Design   Maintain 100 Ω differential impedance Match lengths within PHY requirements (±5–10mm typical short-trace tolerance) Keep pairs on one layer when possible Avoid stubs, sharp corners, and plane gaps   ♦​ Via Strategy   Avoid via-in-pad unless filled & plated Minimize differential via count Match via count between pairs     ✅ PoE Design Considerations   For PoE/PoE+/PoE++ (IEEE 802.3af/at/bt):   Use connectors rated for PoE current & temperature Increase trace width and ensure copper thickness supports current Add resettable fuses or surge protection for a robust design Consider the thermal rise in connectors during continuous load     ✅ EMI, Shielding & Grounding   Shield Connection   Tie shield tabs to chassis ground (not signal ground) Use multiple stitching vias near shield tabs Optional: 0 Ω jumper or RC network between chassis and system ground   Filtering   If magnetics are integrated, avoid duplicating common-mode chokes If discrete, place CM chokes close to the RJ45 entrance     ✅ ESD & Surge Protection   ESD Clamping   Place ESD diodes very close to the connector pins Short, wide traces to ground reference Match the protection scheme to the enclosure ESD pathways   Industrial/Outdoor Surge   Consider GDTs, TVS arrays, and higher-rating magnetics Validate to IEC 61000-4-2/-4-5 where applicable     ✅ LEDs & Diagnostics   LED pins may not follow linear pin pitch — confirm footprint Route LED signals away from Ethernet pairs Add optional test pads for PHY diagnostics and PoE power lines ​   ✅ Manufacturing & Test Guidelines   1. Assembly   Provide pick-and-place fiducials For the selective wave: maintain solder keep-outs Validate stencil apertures for shield pins   2. Inspection & Test   Ensure AOI visibility around pads Provide bed-of-nails ICT access to PHY side test pads Leave room for probe points on the PoE rail & link LEDs   3. Durability   Review the rated insertion cycles if the device involves frequent patching Use reinforced connectors for industrial environments     ✅ Common Design Mistakes   Mistake Result Fix Routing over plane gaps Signal loss & EMI Maintain a continuous ground plane Incorrect length matching Link errors Match within PHY tolerance Weak mechanical anchoring Pad lift/wobble Plate retention holes & follow vendor footprint Improper ESD return System resets Place TVS near pins & use a solid GND path       ✅ PCB Designer Checklist     ● Mechanical   Follow the manufacturer's footprint exactly Confirm enclosure alignment & latch clearance Anchor shield posts into copper   ●​ Electrical   100 Ω diff pair impedance, matched lengths Minimize via count & avoid stubs Correct magnetic orientation & polarity   ●​ Protection   ESD diodes close to the connector PoE components sized for power class Proper chassis-to-ground tie method selected   ●​ DFM/Testing   AOI window clear Test pads for PHY/PoE Reflow/wave profile checked     ✅ Conclusion   Vertical (top-entry) RJ45 connectors combine mechanical constraints with high-speed and power-delivery challenges. Treat placement, magnetics, shielding, and PoE as system-level design decisions early in development. Following vendor footprints and solid EMC/ESD practices ensures robust performance and smooth manufacturing.    

2025

11/04

Role of LLDP in PoE Power Negotiation

Introduction In modern Power over Ethernet (PoE) systems, power delivery is no longer a fixed one-way process. As devices become more advanced — from Wi-Fi 6 access points to multi-sensor IP cameras — their power requirements change dynamically. To handle this flexibility, the Link Layer Discovery Protocol (LLDP) plays a vital role. Defined under IEEE 802.1AB, LLDP enables intelligent, two-way communication between PoE power providers (PSE) and power consumers (PD). By understanding how LLDP works within the PoE power negotiation process, network designers can ensure optimal performance, energy efficiency, and system safety.     1. What Is LLDP (Link Layer Discovery Protocol)? LLDP is a Layer 2 (Data Link Layer) protocol that allows Ethernet devices to advertise their identity, capabilities, and configuration to directly connected neighbors. Each device sends LLDP Data Units (LLDPDUs) at regular intervals, containing key information such as: Device name and type Port ID and capabilities VLAN configuration Power requirements (in PoE-enabled devices) When used with PoE, LLDP is extended through LLDP-MED (Media Endpoint Discovery) or IEEE 802.3at Type 2+ power negotiation extensions, enabling dynamic power communication between PSE and PD.     2. LLDP in the Context of PoE Standards Before LLDP was introduced, IEEE 802.3af (PoE) used a simple classification system during the initial link-up: The PD would indicate its class (0–3) The PSE would allocate a fixed power limit (e.g., 15.4 W) However, as devices evolved, this static approach became insufficient. For example, a dual-band wireless AP might need 10 W in idle but 25 W under heavy load — impossible to manage efficiently using only the legacy class method.   That’s why IEEE 802.3at (PoE+) and IEEE 802.3bt (PoE++) introduced LLDP-based power negotiation.   IEEE Version LLDP Support Power Type Max Power (PSE) Negotiation Method 802.3af (PoE) No Type 1 15.4 W Fixed class-based 802.3at (PoE+) Optional Type 2 30 W LLDP-MED optional 802.3bt (PoE++) Yes Type 3 / 4 60 W / 100 W LLDP mandatory for high power     3. How LLDP Enables PoE Power Negotiation   The LLDP negotiation process occurs after the physical PoE link is established and the PD has been detected. Here’s how it works: Step 1 – Initial Detection and Classification The PSE detects a valid PD signature (25kΩ). It applies initial power based on the PD class (e.g., Class 4 = 25.5 W). Step 2 – LLDP Exchange Once Ethernet data communication starts, both devices exchange LLDP frames. The PD sends its exact power needs (e.g., 18 W for standard mode, 24 W for full operation). The PSE replies, confirming available power per port. Step 3 – Dynamic Adjustment The PSE adjusts power output accordingly in real time. If multiple PDs compete for power, the PSE prioritizes based on available power budget. Step 4 – Continuous Monitoring The LLDP session continues periodically, allowing the PD to request more or less power as needed. This ensures safety, prevents overload, and supports energy efficiency.     4. Advantages of LLDP Power Negotiation   Advantage Description Precision Enables the PD to request exact power levels (e.g., 22.8 W) instead of predefined class values. Efficiency Prevents over-provisioning, freeing power budget for additional devices. Safety Dynamic adjustment protects devices from overheating or power surge. Scalability Supports multi-port, high-density PSE systems with optimized resource allocation. Interoperability Ensures seamless operation between devices from different vendors under IEEE standards.     5. LLDP vs Traditional PoE Classification   Feature Traditional PoE (Class-Based) LLDP PoE Negotiation Power Allocation Fixed per class (0–8) Dynamic per device Flexibility Limited High Real-Time Control None Supported Overhead Minimal Moderate (Layer 2 frames) Use Case Simple, static devices Smart, variable-load devices   In short: Class-based power assignment is static. LLDP-based negotiation is intelligent. For modern deployments — Wi-Fi 6/6E APs, PTZ cameras, or IoT hubs — LLDP is essential to fully utilize PoE+ and PoE++ capabilities.     6. LLDP in IEEE 802.3bt (PoE++) Under IEEE 802.3bt, LLDP becomes a core part of the power negotiation process, especially for Type 3 and Type 4 PSE/PD pairs delivering up to 100 W.   It supports: Four-pair power delivery Granular power requests (in 0.1 W increments) Cable loss compensation Bidirectional communication for power reallocation This allows dynamic, safe, and efficient distribution of power across multiple high-demand PDs — a critical feature for smart buildings and industrial networks.     7. Real-World Example: LLDP in Action   Consider a Wi-Fi 6 access point connected to a PoE++ switch: At startup, the PD is classified as Class 4, drawing 25.5 W. After boot, it uses LLDP to request 31.2 W to power all radio chains. The switch checks its power budget and grants the request. If more devices connect later, LLDP allows the switch to reduce allocation dynamically. This intelligent negotiation ensures: Stable operation of high-performance devices No overloading of switch power budget Efficient energy use across the network     8. LINK-PP Components Supporting LLDP-Enabled PoE Designs Reliable LLDP-based communication requires stable signal integrity and robust current handling at the physical layer. LINK-PP provides PoE RJ45 connectors with integrated magnetics optimized for IEEE 802.3at / bt compliance and LLDP-enabled systems.   Features: Integrated transformer & common-mode choke for LLDP signal clarity Supports 1.0A DC current per channel Low insertion loss and crosstalk Operating temperature: -40°C to +85°C These components ensure that power negotiation packets (LLDP frames) remain clean and reliable, even under full power load.     9. Quick FAQ Q1: Does every PoE device use LLDP? Not all. LLDP is optional in PoE+ (802.3at) but mandatory in PoE++ (802.3bt) for advanced negotiation. Q2: Can LLDP adjust power in real time? Yes. LLDP allows continuous updates between PSE and PD, adapting power allocation as workloads change. Q3: What happens if LLDP is disabled? The system falls back to class-based power allocation, which is less flexible and may under- or over-power the PD.     10. Conclusion   LLDP brings intelligence and flexibility to Power over Ethernet systems. By enabling dynamic communication between PSE and PD, it ensures each device receives just the right amount of power — no more, no less. As networks scale and devices become more power-hungry, LLDP-based PoE negotiation is essential for optimizing energy use, maintaining reliability, and supporting next-generation devices. With LINK-PP PoE RJ45 connectors, designers can ensure stable LLDP signaling, strong current endurance, and long-term network performance in every PoE application.  

2025

10/29

Power over Ethernet (PoE): The Complete Guide for Network Engineers

1. What Is Power over Ethernet (PoE)?   Power over Ethernet (PoE) is a technology that allows both power and data to be transmitted through a single Ethernet cable. This eliminates the need for separate power supplies, simplifying installation, reducing costs, and enhancing network flexibility.   PoE technology is widely used in IP cameras, VoIP phones, wireless access points (WAPs), LED lighting, and industrial control systems.   Core concept: One cable — both power and data.     2. Evolution of PoE Standards   PoE technology is defined by the IEEE 802.3 standards and has evolved through several generations to support higher power delivery and wider applications.     Standard Common Name IEEE Release Year PSE Output Power PD Power Available Power Pairs Used Typical Cable Type Key Applications IEEE 802.3af PoE 2003 15.4 W 12.95 W 2 pairs Cat5 or higher VoIP phones, IP cameras, WAPs IEEE 802.3at PoE+ 2009 30 W 25.5 W 2 pairs Cat5 or higher PTZ cameras, thin clients IEEE 802.3bt PoE++ 2018 60–100 W 51–71 W 4 pairs Cat5e or higher Wi-Fi 6 APs, PoE lighting, industrial systems     Trend: Evolution of PoE Standards (IEEE 802.3af / at / bt) Increasing power output (15W → 30W → 90W) Transition from 2-pair to 4-pair power delivery Expansion to high-power, industrial, and IoT applications     3. Key Components of a PoE System   A PoE system consists of two essential devices:   PSE (Power Sourcing Equipment) — the device that provides power PD (Powered Device) — the device that receives power   3.1 PSE (Power Sourcing Equipment)   Definition: A PSE is the power source in a PoE network, such as a PoE switch (Endspan) or PoE injector (Midspan). It detects the presence of a PD, negotiates power requirements, and supplies DC voltage through Ethernet cables.   PSE Types:   Type Location Typical Device Advantage Endspan Built into PoE switches PoE switch Simplifies installation, fewer devices Midspan Between switch and PD PoE injector Adds PoE to existing non-PoE networks   3.2 PD (Powered Device)   Definition: A PD is any device powered through the Ethernet cable by a PSE.   Examples: IP cameras Wireless access points VoIP phones PoE LED lights Industrial IoT sensors   Characteristics: Classified by power levels (Class 0–8) Includes DC/DC conversion circuits Can dynamically communicate power needs (via LLDP)     4. PoE Power Delivery and Negotiation Process   The power delivery process follows a specific IEEE-defined sequence:   Detection: The PSE sends a low voltage (2.7–10V) to detect if a PD is connected. Classification: The PSE determines the PD’s power class (0–8). Power On: If compatible, PSE supplies 48–57V DC power to the PD. Power Maintenance: Continuous monitoring ensures power stability. Disconnection: If the PD disconnects or fails, the PSE cuts power immediately.     5. Role of LLDP in PoE Networks   LLDP (Link Layer Discovery Protocol) enhances PoE power management by enabling real-time communication between the PSE and PD. Through LLDP-MED extensions, PDs can dynamically report their actual power consumption, allowing the PSE to allocate energy more efficiently.   Benefits: Dynamic power allocation Better energy efficiency Reduced overload and heat issues   Example: A Wi-Fi 6 access point initially requests 10W, then dynamically increases to 45W during high traffic via LLDP communication.       6. Power over Ethernet Cable and Distance Considerations   Recommended maximum distance: 100 meters (328 feet) Cable requirement: Cat5 or higher (Cat5e/Cat6 preferred for PoE++) Voltage drop consideration: The longer the cable, the greater the power loss. Solution: For longer runs, use PoE extenders or fiber converters.     7. Common PoE Applications   Application Description Typical LINK-PP Product VoIP Phones Power and data via a single cable LPJK4071AGNL IP Cameras Simplified surveillance setup LPJG08001A4NL Wireless Access Points Enterprise and campus networks LPJK9493AHNL PoE Lighting Smart building and energy control LPJ6011BBNL Industrial Automation Sensors and controllers LPJG16413A4NL     8. LINK-PP PoE Solutions   LINK-PP offers a comprehensive range of PoE-compatible magnetic RJ45 connectors, integrated jacks, and transformers, all fully compliant with IEEE 802.3af/at/bt standards.     Highlighted Models:   Model Specification Features Applications LPJ0162GDNL.pdf 10/100 BASE-T, PoE 1500Vrms, LED indicators VoIP phones LPJK9493AHNL.pdf 10GBASE-T, IEEE 802.3bt PoE++ support, Up to 90W, low EMI High-performance APs     Related Resources: Understanding PoE Standards (802.3af / at / bt) Endspan vs. Midspan PSE in PoE Networks Role of LLDP in PoE Power Negotiation     9. Frequently Asked Questions (FAQ)   Q1: What is the maximum transmission distance of PoE? A: Up to 100 meters (328 ft) using Cat5e or higher cables. For longer distances, PoE extenders are recommended.   Q2: Can any Ethernet cable be used for PoE? A: Use at least Cat5 cable; Cat5e/Cat6 is recommended for PoE++.   Q3: How do I know if my device supports PoE? A: Check the specification sheet for “IEEE 802.3af/at/bt compliant” or “PoE supported.”   Q4: What happens if a non-PoE device is connected to a PoE port? A: PoE switches use a detection mechanism, so no power is sent unless a compliant PD is detected—safe for non-PoE devices.     10. Future of PoE Technology   PoE continues to evolve toward higher power levels (100W+), greater energy efficiency, and integration with smart building and IoT ecosystems. Emerging applications include PoE-powered lighting systems, networked sensors, and industrial robotics.   The combination of PoE++ (IEEE 802.3bt) and intelligent power management protocols, such as LLDP, makes it a cornerstone for the next generation of networked power systems.     11. Conclusion   Power over Ethernet (PoE) has transformed network infrastructure by delivering both data and power over a single cable. From small office deployments to industrial IoT systems, PoE simplifies installation, reduces cost, and enables smarter, more efficient connectivity.   With LINK-PP’s IEEE-compliant PoE magnetic connectors, engineers can design reliable, high-performance networks that meet modern power and data demands.  

2025

10/22

Understanding PSE and PD in PoE Networks

Introduction   Power over Ethernet (PoE) has transformed modern networking by allowing a single Ethernet cable to carry both data and DC power. From surveillance cameras to wireless access points, thousands of devices now rely on PoE for simplified installations and reduced wiring costs.   At the heart of every PoE system are two essential components:   PSE (Power Sourcing Equipment) – the device that provides power PD (Powered Device) – the device that receives and uses that power   Understanding how PSE and PD interact is crucial for designing reliable PoE networks, ensuring power compatibility, and selecting the right PoE RJ45 connectors and magnetics.     1. What Is PSE (Power Sourcing Equipment)?     PSE is the power-providing end of a PoE link. It delivers electrical power along the Ethernet cable to downstream devices.   Typical PSE Examples   PoE Switches (Endspan PSE): The most common type. Integrates PoE functionality directly into the switch ports. PoE Injectors (Midspan PSE): Standalone devices placed between a non-PoE switch and the PD to “inject” power into the Ethernet line. Industrial Controllers / Gateways: Used in smart factories or outdoor environments where power and data are combined for field devices.   Key Functions   Detects whether a connected device supports PoE Classifies the PD’s power requirement Supplies regulated DC voltage (typically 44–57 VDC) Protects against overload and short circuits Negotiates available power dynamically (via LLDP in PoE+ and PoE++)   IEEE Standard Reference   PSE Type IEEE Standard Max Power Output (per port) Pairs Used Typical Applications Type 1 IEEE 802.3af 15.4 W 2 pairs IP phones, basic cameras Type 2 IEEE 802.3at (PoE+) 30 W 2 pairs Access points, thin clients Type 3 IEEE 802.3bt (PoE++) 60 W 4 pairs PTZ cameras, digital signage Type 4 IEEE 802.3bt 90–100 W 4 pairs Industrial switches, LED lighting     2. What Is PD (Powered Device)?     A Powered Device (PD) is any network device that receives power from the PSE through the Ethernet cable. The PD extracts DC voltage from the cable pairs using internal magnetics and power circuits.   Typical PD Examples   Wireless Access Points (WAPs) IP Surveillance Cameras VoIP Phones Thin Clients and Mini PCs Smart Lighting Controllers IoT Gateways and Edge Sensors   PD Power Classification   Each PD communicates its required power level using classification signatures or LLDP negotiation, enabling the PSE to allocate the correct wattage.     PD Class IEEE Type Typical Power Draw Common Devices Class 0–3 802.3af (PoE) 3–13 W IP phones, small sensors Class 4 802.3at (PoE+) 25.5 W Dual-band WAPs Class 5–6 802.3bt (PoE++) 45–60 W PTZ cameras Class 7–8 802.3bt (PoE++) 70–90 W LED panels, mini PCs     3. PSE vs PD: How They Work Together   In a PoE network, the PSE provides power while the PD consumes it. Before sending power, the PSE first performs a detection phase — checking if the connected device has the correct 25kΩ signature. If valid, power is applied, and data transmission continues simultaneously over the same pairs.   Function PSE (Power Sourcing Equipment) PD (Powered Device) Role Supplies DC power over Ethernet Receives and converts power Direction Source Sink Power Range 15 W – 100 W 3 W – 90 W Standard IEEE 802.3af / at / bt IEEE 802.3af / at / bt Example Device PoE switch, injector IP camera, AP, phone   Power Delivery Process   Detection: PSE identifies PD signature. Classification: PD reports its class/power requirement. Power On: PSE applies voltage (~48 VDC). Power Management: LLDP negotiates precise power dynamically.   This handshake ensures interoperability between devices from different manufacturers — a key strength of IEEE PoE standards.     4. Endspan vs Midspan PSE: What’s the Difference?   Feature Endspan PSE Midspan PSE Integration Built into network switches Standalone injector between the switch and the PD Data Path Handles both data & power Adds power only, data bypasses Deployment New PoE-enabled switch installations Upgrading non-PoE switches Cost Higher initial cost Lower upgrade cost Latency Slightly lower (one device fewer) Negligible but slightly higher Example PoE switch (24-port) Single-port PoE injector   Endspan PSE is ideal for new installations or high-density enterprise setups. Midspan PSE is perfect for retrofitting existing infrastructure where switches lack built-in PoE capability.   Both types comply with IEEE 802.3 standards and can coexist in the same network as long as they follow the detection and classification process.     5. Real-World Applications   Enterprise Networks: PoE switches (PSE) power WAPs (PDs) to support Wi-Fi 6 deployment. Smart Buildings: PoE++ injectors power LED lighting controllers and sensors. Industrial Automation: Rugged PoE switches feed power to remote IP cameras and IoT nodes over extended distances. Surveillance Systems: PoE cameras simplify outdoor cabling, reducing AC outlets in hazardous areas.     6. LINK-PP PoE Solutions for PSE and PD Designs   High-performance PoE systems require components that can safely handle current and maintain signal integrity. LINK-PP provides PoE RJ45 connectors with integrated magnetics, optimized for IEEE 802.3af / at / bt compliance.   Recommended Models   LPJG0926HENL — RJ45 with integrated magnetics, supports PoE/PoE+, ideal for VoIP phones and APs. LPJK6072AON — PoE RJ45 with Integrated Magnetics for WAPs LP41223NL — PoE+ LAN Transformer for 10/100Base-T Networks   Each connector ensures: Excellent insertion loss and crosstalk performance Robust current handling up to 1.0 A per pair Integrated magnetic coupling for EMC protection Compatibility with industrial temperature ranges   LINK-PP PoE connectors guarantee long-term reliability for both Endspan and Midspan PSE designs, ensuring safe and efficient power transmission.     7. Quick FAQ   Q1: Can any Ethernet port provide PoE? Only if the device is a certified PSE (e.g., PoE switch or injector), standard non-PoE ports do not supply power.   Q2: Can a device be both PSE and PD? Yes. Some network devices, such as daisy-chainable access points or PoE extenders, can function as both.   Q3: Is PoE power safe for network cables? Yes. IEEE standards limit voltage and current per pair to safe levels. For PoE++, use Cat6 or higher to reduce heating.     8. Conclusion   In PoE networks, understanding the roles of PSE and PD is fundamental to achieving reliable power delivery and efficient design. Whether the power originates from an Endspan switch or a Midspan injector, IEEE standards ensure safe, intelligent, and interoperable operation.   By integrating high-quality LINK-PP PoE RJ45 connectors, designers can guarantee consistent power transmission, signal integrity, and long service life — the foundation for modern smart network infrastructure.   → Explore LINK-PP’s full line of PoE RJ45 connectors for PSE and PD applications.  

2025

10/17

PoE Standards Complete Guide: IEEE 802.3af, 802.3at, and 802.3bt

① Introduction   Power over Ethernet (PoE) technology enables the transmission of both data and DC power through a single Ethernet cable, simplifying network infrastructure for devices such as IP cameras, wireless access points (WAPs), VoIP phones, and industrial controllers. The three primary IEEE standards defining PoE are:   IEEE 802.3af (Type 1) – known as standard PoE IEEE 802.3at (Type 2) – commonly called PoE+ IEEE 802.3bt (Types 3 & 4) – referred to as PoE++ or 4-Pair PoE   Understanding their differences in power levels, wiring modes, and compatibility is crucial when designing or selecting PoE equipment.     ② PoE Standards Overview   Standard Common Name PSE Power Output PD Power Available Pairs Used Typical Applications IEEE 802.3af PoE (Type 1) 15.4 W 12.95 W 2 pairs IP phones, basic cameras IEEE 802.3at PoE+ (Type 2) 30 W 25.5 W 2 pairs Wireless APs, video terminals IEEE 802.3bt PoE++ (Type 3) 60 W ~51 W 4 pairs PTZ cameras, smart displays IEEE 802.3bt PoE++ (Type 4) 90–100 W ~71.3 W 4 pairs LED lighting, mini-switches, and laptops     Note: IEEE specifies the power available at the Powered Device (PD), while vendors often quote the PSE output. Cable length and category affect actual delivered power.     ③ Power Delivery Methods: Modes A, B, and 4-Pair   PoE power is transmitted using center-tapped transformers inside Ethernet magnetics.   Mode A (Alternative A): Power is carried on data pairs 1-2 and 3-6. Mode B (Alternative B): Power is carried on spare pairs 4-5 and 7-8 (for 10/100 Mb/s). 4-Pair PoE (4PPoE): Both data and spare pairs supply power simultaneously, enabling up to 90–100 W for PoE++.   Gigabit Ethernet and higher (1000BASE-T and beyond) inherently use all four pairs, allowing seamless 4PPoE operation.     ④ Device Classification and LLDP Negotiation   Each PoE-compliant device is categorized by power class and detected by the Power Sourcing Equipment (PSE) through a resistance signature. Modern PoE+ and PoE++ devices also use LLDP (Link Layer Discovery Protocol) for dynamic power negotiation, allowing smart switches to allocate power efficiently. For example, a managed PoE switch may assign 30 W to a camera and 60 W to an access point, ensuring optimal power budgeting across all ports.     ⑤ Design & Deployment Considerations   Cabling: Use Cat5e or higher for PoE/PoE+, and Cat6/Cat6A for PoE++ to reduce voltage drop and heat buildup. Distance: Standard Ethernet limits remain at 100 m. However, power loss increases over distance; select cables and connectors with low resistance. Thermal Effects: 4-pair PoE increases current and cable bundle temperature. Follow TIA/IEEE installation guidelines for high-density environments. Connector Rating: Ensure RJ45 connectors, magnetics, and transformers are rated for ≥ 1 A per pair for PoE++ use.     ⑥ Common User Questions (FAQ)   Q1: What’s the difference between PoE, PoE+, and PoE++? PoE (802.3af) delivers up to 15.4 W per port, PoE+ (802.3at) increases that to 30 W, and PoE++ (802.3bt) provides up to 90–100 W using all four wire pairs.   Q2: Do I need special cables for PoE++? Yes. Cat6 or higher cables are recommended to handle higher currents and maintain thermal performance over long runs.   Q3: Can PoE damage non-PoE devices? No. IEEE-compliant PSEs perform detection before applying voltage, ensuring non-PoE devices are not powered accidentally.     ⑦ Practical Use Cases   Application Typical Power Recommended PoE Standard Example Device VoIP phones 7–10 W 802.3af Office IP phone Wi-Fi 6 access point 25–30 W 802.3at Enterprise AP PTZ security camera 40–60 W 802.3bt Type 3 Outdoor surveillance Industrial IoT controller 60–90 W 802.3bt Type 4 Smart factory node     ⑧ LINK-PP PoE RJ45 Connector Solutions   As PoE power levels rise, connector quality and magnetics design become critical. LINK-PP offers a full range of RJ45 connectors optimized for PoE/PoE+/PoE++ applications: LPJ4301HENL — Integrated-magnetics RJ45 connector supporting IEEE 802.3af/at PoE, ideal for IP cameras and VoIP systems. LPJG0926HENL— Compact 10/100/1000 Base-T connector for PoE+ WAPs and network terminals.   Each model features: Integrated magnetics for signal integrity and EMI suppression High-temperature durability for industrial deployments RoHS and IEEE 802.3 compliance Options with LEDs for link/activity indication   LINK-PP PoE Magjacks ensure safe, efficient power delivery for both endspan and midspan PSE designs, making them reliable choices for modern PoE networks.     ⑨ Conclusion   From the original 15W PoE standard to today’s 100W PoE++ networks, Power over Ethernet continues to simplify power delivery for connected devices. Understanding IEEE 802.3af, 802.3at, and 802.3bt ensures compatibility, efficiency, and safety in every deployment. For OEMs, system integrators, and network installers, choosing LINK-PP PoE RJ45 connectors guarantees long-term performance and compliance with the latest PoE technologies.   → Explore LINK-PP’s full range of PoE-ready RJ45 connectors for your next project.

2025

10/15

Understanding Crosstalk in High-Speed PCB and Network Design

  ♦ Introduction   Crosstalk is a common phenomenon in electronic circuits where a signal transmitted on one trace or channel unintentionally induces a signal on an adjacent trace. In high-speed networks and PCB designs, crosstalk can compromise signal integrity, increase bit error rates, and lead to electromagnetic interference (EMI). Understanding its causes, measurement, and mitigation strategies is crucial for PCB designers and network engineers working with Ethernet, PCIe, USB, and other high-speed interfaces.     ♦ What is Crosstalk?   Crosstalk occurs when electromagnetic coupling between adjacent signal lines transfers energy from one line (the aggressor) to another (the victim). This unwanted coupling can cause timing errors, signal distortion, and noise in sensitive circuits.     ♦ Types of Crosstalk   Near-End Crosstalk (NEXT) Measured at the same end as the aggressor source. Critical in high-speed differential signaling, where early interference can degrade signal quality. Far-End Crosstalk (FEXT) Measured at the far end of the victim line, opposite the aggressor source. Becomes more significant with longer traces and higher frequencies. Differential Crosstalk Includes differential-to-differential and differential-to-single-ended coupling. Particularly relevant for Ethernet, USB, PCIe, and DDR memory interfaces.     ♦ Causes of Crosstalk   Trace Proximity: Closely spaced traces increase capacitive and inductive coupling. Parallel Routing: Long parallel runs of traces amplify coupling effects. Impedance Mismatch: Discontinuities in characteristic impedance worsen signal coupling. Layer Stackup: Poor return paths or insufficient ground planes elevate crosstalk.     ♦ Measuring Crosstalk   Crosstalk is typically expressed in decibels (dB), quantifying the ratio between the induced voltage on the victim and the original voltage on the aggressor.   Standards and Tools: TIA/EIA-568: Defines NEXT and FEXT limits for twisted-pair Ethernet cables. IEEE 802.3: Specifies Ethernet signal integrity requirements. IPC-2141/IPC-2221: Provides PCB trace spacing and coupling guidelines. Simulation tools: SPICE, HyperLynx, and Keysight ADS for pre-layout prediction.     ♦ Effects of Crosstalk   Signal Integrity Issues: Timing violations, amplitude errors, and jitter. Bit Errors: Increased BER in high-speed digital communication. Electromagnetic Interference: Contributes to radiated emissions, affecting regulatory compliance. System Reliability: Critical in multi-gigabit Ethernet, PCIe, USB4, and DDR memory systems.     ♦ Mitigation Strategies   1. PCB Layout Techniques Increase spacing between high-speed traces. Route differential pairs together with controlled impedance. Implement ground planes to provide return paths and shielding. Use staggered routing to reduce parallel trace runs. 2. Signal Integrity Practices Properly terminate high-speed lines to minimize reflections. Use guard traces or shielding for critical signals. Maintain consistent trace impedance. 3. Cable Design (Twisted-Pair Systems) Twisted pairs cancel differential crosstalk naturally. Vary pair twists to reduce near-end crosstalk between pairs. Use shielded cables (STP) to minimize EMI and inter-pair coupling. 4. Simulation and Testing Pre-layout simulations predict worst-case crosstalk scenarios. Post-fabrication testing ensures NEXT/FEXT compliance.     ♦ Conclusion   Crosstalk is a fundamental consideration in high-speed PCB and network design. By understanding its mechanisms, measuring methods, and mitigation strategies, engineers can preserve signal integrity, reduce errors, and ensure regulatory compliance. Proper design practices, careful layout, and simulation are key to minimizing crosstalk and building reliable, high-performance electronic systems.

2025

09/22

Designing with LAN Transformers: Isolation Voltage Essentials

  Introduction   LAN transformers, also known as Ethernet transformers, are key components in modern network devices. They provide signal integrity, common-mode noise suppression, and, most importantly, electrical isolation. Isolation voltage is a critical parameter that ensures safety and reliable operation of both the network equipment and the connected devices. For PCB designers and network engineers, understanding the principles and specifications of isolation voltage is essential.     What is Isolation Voltage?   Isolation voltage, often referred to as dielectric strength, is the maximum voltage that a LAN transformer can withstand between its primary and secondary windings without breakdown or leakage. It ensures that high voltages, such as transient surges or power line faults, do not transfer to the sensitive network circuitry. For Ethernet applications, isolation voltage is usually specified in Volts RMS (V RMS) or Volts DC (VDC). Typical LAN transformers provide isolation ratings from 1.5 kV to 2.5 kV RMS, meeting the requirements of IEEE 802.3 and IEC standards.     Why Isolation Voltage Matters   1. Safety Compliance Isolation voltage protects users and devices from electric shock. By providing galvanic isolation between circuits, LAN transformers prevent hazardous voltages from reaching downstream electronics. Compliance with standards like IEC 60950-1 or IEC 62368-1 is mandatory in professional network equipment.   2. Signal Integrity and Noise Suppression Transformers with proper isolation voltage help suppress common-mode noise and electromagnetic interference (EMI). Maintaining proper insulation between primary and secondary windings minimizes crosstalk and improves overall network performance.   3. PCB Design Considerations For PCB designers, isolation voltage affects: Creepage and clearance distances: Ensuring sufficient spacing between high-voltage traces and low-voltage circuits. Layer stacking and grounding: Optimizing the transformer placement to prevent dielectric breakdown. Thermal performance: Higher isolation ratings may influence the choice of insulating materials and winding techniques.     Typical Isolation Ratings in LAN Transformers   Application Isolation Voltage Standard Compliance Fast Ethernet (1G) 1.5 kV RMS IEEE 802.3 Gigabit Ethernet (1G-5G) 2.0–2.5 kV RMS IEC 60950-1 / IEC 62368-1 PoE Devices 1.5–2.5 kV RMS IEEE 802.3af/at/bt   Higher isolation voltages are often required in industrial networks or outdoor deployments to withstand electrical surges caused by lightning or switching events.     Design Tips for Engineers Verify transformer datasheets for rated isolation voltage, insulation class, and creepage/clearance distances. Consider surge testing requirements, especially for PoE or outdoor devices. PCB layout should maximize spacing and use appropriate dielectric materials to achieve rated isolation. Temperature derating: Insulation performance may degrade at higher operating temperatures; always consider the operating environment.     Conclusion Isolation voltage in LAN transformers is not just a compliance figure—it is a critical parameter that affects safety, network reliability, and PCB design integrity. By understanding the voltage rating, engineers can make informed decisions when selecting transformers, designing PCBs, and ensuring robust network systems.   Properly rated LAN transformers help prevent electrical hazards, reduce noise interference, and extend the life of network devices, making them indispensable for both network engineers and PCB designers.

2025

09/18

Selecting the Right MagJacks for High-Speed Ethernet (2.5G/5G/10G)

How to Choose a Magnetic Jack for 2.5G/5G/10G Ethernet | LINK-PP Guide The demand for faster network speeds is relentless. As we move beyond standard Gigabit Ethernet, technologies like 2.5G, 5G, and even 10G Base-T are becoming the new benchmark for everything from high-performance computing to next-generation wireless access points. But higher speeds bring greater engineering challenges. At these frequencies, every component in the signal path matters, and one of the most critical is the Magnetic RJ45 Jack. Choosing the right one is no longer a simple matter of matching pin counts; it's essential for ensuring signal integrity and reliable network performance. So, what should you look for when selecting a magnetic jack for your Multi-Gigabit Ethernet design?   1. Understand the Frequency Demands The first step is to appreciate the leap in performance required.   1 Gigabit Ethernet (1G Base-T) operates at a frequency of around 100 MHz. 2.5G and 5G Base-T (NBASE-T) push this to 200 MHz and 400 MHz, respectively. 10G Base-T operates at a staggering 500 MHz. As frequency increases, signals become far more susceptible to degradation from issues like insertion loss, return loss, and crosstalk. A standard 1G magnetic jack is simply not designed to handle the complexities of these higher frequencies. Using one in a 10G application would lead to severe signal distortion and a non-functional link. Therefore, your first rule is: Always choose a magnetic jack specifically rated for your target speed (e.g., 2.5G, 5G, or 10G Base-T).   2. Prioritize Signal Integrity: Key Parameters For high-speed applications, the datasheet for a magnetic jack becomes your most important tool. You need to scrutinize the specifications that directly impact signal integrity.   Insertion Loss: This measures how much the signal weakens as it passes through the connector. At 500 MHz, even a small amount of loss can be detrimental. Look for a jack with the lowest possible insertion loss at your required frequency. Return Loss: This indicates how much of the signal is reflected back towards the source due to impedance mismatches. High return loss is a major cause of bit errors. A well-designed high-speed jack will have excellent impedance matching (close to 100 ohms) to minimize reflections. Crosstalk (NEXT and FEXT): Crosstalk is the unwanted interference between adjacent wire pairs. As data rates climb, this "noise" becomes a primary limiting factor. High-performance magnetics are meticulously designed to cancel out crosstalk and keep the signal clean. Check the datasheet for crosstalk performance graphs across the full frequency spectrum.   3. Consider the Entire Ecosystem: PHY Matching and Layout   A magnetic jack doesn't work in isolation. Its performance is deeply connected to the PHY (Physical Layer) chip it's paired with. ● PHY Compatibility: Leading PHY manufacturers (like Broadcom, Marvell, and Intel) often provide reference designs and lists of compatible magnetics. It is highly recommended to select a magnetic jack that is proven to work well with your chosen PHY. This ensures the magnetics' compensation circuitry is properly tuned for that specific chip. ● PCB Layout: Even the best component can be crippled by a poor PCB layout. For 10G Base-T, trace lengths must be precisely matched, and the distance between the PHY and the jack should be minimized. Look for magnetic jacks that offer a clear and simple pinout to facilitate an optimized layout. For designers looking for proven solutions, LINK-PP's range of RJ45 Magjacks is engineered to meet these stringent requirements and are compatible with a wide array of industry-standard PHYs.     4. Don't Forget Power and Durability (PoE and Temperature)   Modern network devices often require Power over Ethernet (PoE). If your design needs it, ensure your magnetic jack is also rated for the appropriate PoE standard (PoE, PoE+, or PoE++).   PoE Support: A high-speed PoE magnetic jack must handle both 500 MHz signals and up to 1A of DC without its magnetic core saturating. This requires a robust design that prevents power delivery from interfering with data. Operating Temperature: High-speed data processing and PoE can generate significant heat. For industrial or data center applications, select a jack with an extended operating temperature range (e.g., -40°C to +85°C) to guarantee reliability under thermal stress.     Conclusion: A Critical Choice for Performance Selecting a magnetic jack for 2.5G, 5G, or 10G Ethernet is a critical design decision. By focusing on components specifically rated for your target speed, prioritizing signal integrity parameters, ensuring PHY compatibility, and considering environmental factors like PoE and temperature, you can build a reliable, high-performance network link. Investing in a quality magnetic jack is investing in the performance and stability of your entire system.

2025

09/05

10G PoE LAN Transformers: Key Specifications, Standards, and Design Guidelines for Engineers

  Power over Ethernet (PoE) is no longer limited to 1000BASE-T. With the growth of Wi-Fi 6/6E access points, PTZ IP cameras, and edge computing, engineers are increasingly designing systems that require 10GBASE-T data rates combined with IEEE 802.3bt PoE++ power delivery. The 10G PoE LAN transformer is a critical component in these designs, providing signal integrity at 10 Gb/s while maintaining 1500 Vrms galvanic isolation and meeting PoE power requirements.   This article summarizes the standards, specifications, and PCB design considerations every engineer should know before selecting a 10G PoE LAN transformer.     1. What is a 10G PoE LAN Transformer? A 10G PoE LAN transformer (also referred to as 10GBASE-T PoE magnetics) integrates the data transformer, common-mode choke, and PoE center taps into one component. Its role is twofold: Data Path: Provide impedance matching and high-frequency performance up to 500 MHz (required for 10GBASE-T, IEEE 802.3an). Power Path: Enable PoE/PoE+/PoE++ (IEEE 802.3af/at/bt) power injection and isolation while ensuring compliance with 1500 Vrms hi-pot requirements. Unlike standard 1G PoE magnetics, 10G PoE transformers are specifically designed to handle multi-carrier PAM16 signaling at 10 Gb/s while supporting higher DC currents for Type 3 and Type 4 PoE.     2. Relevant IEEE Standards 2.1 Data Standard: IEEE 802.3an (10GBASE-T) Requires high-frequency magnetics with strict insertion loss, return loss, and crosstalk performance. Magnetics must not degrade BER (Bit Error Rate) or link margin in high-density PCB layouts. 2.2 PoE Standards: IEEE 802.3af/at/bt 802.3af (PoE): Up to 15.4 W PSE output, ~12.95 W available at PD. 802.3at (PoE+): Up to 30 W PSE output, ~25.5 W at PD. 802.3bt (PoE++, Type 3/4): Uses all four pairs for power. Type 3: Up to 60 W PSE output, ~51 W at PD. Type 4: Up to 90–100 W PSE output, ~71 W at PD. For 10G applications, PoE++ (802.3bt) is often essential, especially in high-power access points and cameras. 2.3 Isolation Requirement IEEE 802.3 specifies that magnetics must pass 1500 Vrms for 60s (or equivalent 2250 Vdc/60s, or 1.5 kV surge testing). This isolation requirement ensures both safety compliance and system reliability.     3. Key Electrical Parameters for Engineers When evaluating 10G PoE LAN transformers, engineers should carefully check the datasheet for:   Parameter Typical Requirement Why It Matters Hi-Pot Isolation ≥1500 Vrms / 60 s Compliance with IEEE 802.3 isolation requirement. Data Rate 10GBASE-T Must explicitly state 10G compatibility; 1G PoE magnetics are not suitable. Insertion Loss Low across 1–500 MHz Directly impacts SNR and BER. Return Loss & Crosstalk Within the IEEE mask Prevents reflections and inter-pair coupling at 10G. PoE Capability IEEE 802.3af/at/bt (Type 3/4) Ensures proper center tap current handling and thermal stability. Operating Temperature –40 to 85 °C (industrial) Required for outdoor/industrial switches and APs. Package Type Single-port or multi-port Must match RJ45 footprint and PHY interface.       4. Why 10G PoE Transformers Are Different from 1G Higher frequency performance: Must meet 10GBASE-T insertion loss and return loss limits. Higher current handling: PoE++ requires larger core size and optimized winding for reduced heating. Stronger EMI suppression: 10 Gb/s signals demand better common-mode noise rejection and shielding.     5. PCB Layout & System Design Guidelines For successful compliance testing, engineers should follow these best practices: Shortest PHY-to-magnetics routing: Keep traces differential, length-matched, and impedance-controlled. Bob-Smith termination: Use 75 Ω resistors with high-voltage capacitors from cable center taps to chassis ground for EMI suppression. Isolation clearance: Maintain adequate creepage/clearance between primary and secondary sides to ensure 1500 Vrms compliance. Thermal considerations: For 802.3bt designs, verify transformer temperature rise under maximum current load. System safety: In addition to IEEE 802.3, comply with IEC 62368-1 for end-equipment safety certification.       6. Quick Selection Checklist for Engineers ♦ Must specify 10GBASE-T in datasheet ​♦ Supports IEEE 802.3af/at/bt (Type 3/4 for high power) ​♦ Hi-Pot ≥ 1500 Vrms / 60 s ​♦ Verified insertion loss, return loss, and crosstalk at 10 Gb/s ​♦ Suitable thermal performance for 802.3bt applications ​♦ Industrial temperature rating if required     8. FAQ Q1: Can a 1G PoE transformer be used for 10GBASE-T PoE? No. 1G devices cannot meet 10G insertion loss, return loss, and crosstalk requirements, nor the higher current needs of 802.3bt. Q2: What isolation rating is required for a 10G PoE LAN transformer? At least 1500 Vrms for 60 seconds, per IEEE 802.3. Q3: Which applications need 10G PoE LAN transformers? High-power Wi-Fi 6/6E access points, PTZ IP cameras, small cells, and edge computing gateways. Q4: How much power does IEEE 802.3bt deliver? Up to 90–100 W at the PSE and ~71 W at the PD, depending on cable length and losses.  

2025

08/30

FAQs for Power Over Ethernet LAN Transformers

PoE LAN Transformers: Your Questions Answered   Power over Ethernet (PoE) has revolutionized how we deploy network devices, from security cameras to wireless access points. By delivering both data and electrical power over a single Ethernet cable, it simplifies installation and reduces costs. At the heart of this technology is a critical component: the PoE LAN Transformer.   But what exactly is it, and how does it differ from a standard network transformer? To help you understand this essential component, we've compiled answers to some of the most frequently asked questions.     1. What is a PoE LAN Transformer?   A PoE LAN Transformer is a specialized magnetic component used in Ethernet networking. Like a traditional LAN transformer, its primary job is to ensure clean data signal transmission, provide electrical isolation, and match impedance between the PHY chip and the Ethernet cable. What makes it special is its ability to handle the DC power that PoE technology injects onto the same cable. This allows a single power connection a device while it communicates with the network, eliminating the need for a separate power adapter.     2. How Does a PoE Transformer Work?   PoE involves two types of devices: a Power Sourcing Equipment (PSE), like a PoE switch, and a Powered Device (PD), like a VoIP phone. The transformer plays a key role at both ends.   At the PSE: The transformer's center tap is used to inject a DC voltage (typically 48V) onto the wire pairs in the Ethernet cable. At the PD: Another transformer receives the incoming signal. It uses its center tap to separate the DC power from the data signals. This power is then directed to a DC/DC converter to be stepped down to the voltage the device needs, while the data signals proceed to the network controller.   Crucially, because the DC flows in opposite directions through the transformer's windings, the magnetic fields it creates cancel each other out. This clever design ensures that the power transmission does not interfere with the high-frequency data signals.     3. What’s the Difference Between a PoE and a Standard LAN Transformer?  While they look similar, the key differences lie in their internal design and capabilities, driven by the need to handle electrical power.   Power Handling: A standard LAN transformer is designed only for data signals. A PoE LAN Transformer, however, is built to carry significant DC current without performance degradation. Winding & Core: To manage this current, PoE transformers use thicker copper wire for their windings. Their magnetic cores are also engineered to resist "saturation"—a state where a magnetic material can't hold any more magnetic flux. DC current can easily saturate a standard transformer, which would distort the data signals and render the network connection unusable.   For a reliable PoE application, choosing a transformer specifically designed for the task, such as those in the LINK-PP PoE LAN Transformer series, is essential.       4. What Key Specifications Should I Consider?   When selecting a PoE transformer, you need to match it to your application's requirements. Here are the critical parameters:   PoE Standard: Ensure the transformer supports the correct IEEE standard. The main ones are IEEE 802.3af (PoE, up to 15.4W), 802.3at (PoE+, up to 30W), and 802.3bt (PoE++, up to 90W). Higher power standards require more robust transformers. Isolation Voltage: A minimum of 1500Vrms (or 1.5kV) isolation is standard. This is a critical safety feature that protects equipment and users from electrical faults. Operating Temperature: For industrial or outdoor applications, you may need a transformer rated for a wider temperature range (e.g., -40°C to +85°C or higher). Open Circuit Inductance (OCL): This is a measure of the transformer's performance. The specification should guarantee a minimum OCL value while the maximum PoE DC current is flowing (known as DC bias). This ensures the transformer won't saturate and will maintain signal integrity.     5. Can I Use a PoE Transformer in a Non-PoE Application?   Yes, absolutely. A PoE transformer will function perfectly in a standard, data-only Ethernet port. Since it is built to a higher specification for current and heat tolerance, it can easily handle the demands of a non-PoE connection.   While it might be a slightly more expensive component, using a PoE-rated transformer across all designs can help standardize inventory and ensure robust performance, even if PoE is not immediately required.  

2025

08/27

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